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Shaping processes: OCR Level 1/2 Engineering Manufacture questions

Every OCR Level 1/2 Engineering Manufacture exam question on 1.2.2 Shaping processes, 2024–2025, with its mark scheme and examiner’s report.

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163 questions

  1. Q13(c)

    June 2025 · R014

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  2. Q12(d)(i)

    June 2024 · R014

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  3. Q12(d)(ii)

    June 2024 · R014

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  4. Q12(d)(iii)

    June 2024 · R014

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  5. Your answer
  6. Your answer
  7. Your answer
  8. Q12(a)

    January 2024 · R014

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    0 words
  9. Your answer
  10. 0 words
All 10 questions on Shaping processes, as a list
  1. June 2025, R014, Q13(c) (4 marks): Silicon carbide is an example of an engineering ceramic. Describe four steps required to produce a ceramic part using powder metallurgy. 1 2 3 4 [4]
  2. June 2024, R014, Q12(d)(i) (1 mark): Explain why the stock form is not important when sand casting. [1]
  3. June 2024, R014, Q12(d)(ii) (2 marks): Explain why products manufactured by sand casting need further finishing once removed from the mould. [2]
  4. June 2024, R014, Q12(d)(iii) (1 mark): Explain why sand casting produces very little wasted metal even though a large proportion of defective products are made. [1]
  5. January 2024, R014, Q1 (1 mark): Which type of process is sand casting? (a) Forming (b) Joining (c) Shaping (d) Wasting [1]
  6. January 2024, R014, Q3 (1 mark): Which of these is a shaping process? (a) Brazing (b) Forging (c) Powder metallurgy of ceramic products (d) Strip heating of polymers [1]
  7. January 2024, R014, Q9 (1 mark): Which of these uses molten material to form complex shapes? (a) Fixture (b) Jig (c) Mould (d) Template [1]
  8. January 2024, R014, Q12(a) (3 marks): Identify, in the correct sequence, any three of the steps required in the injection moulding process. Step 1 Step 2 Step 3 [3]
  9. Specimen, R014, Q3 (1 mark): Which of these is a shaping process? (a) Filing (b) Forging (c) Injection moulding (d) Shearing [1]
  10. Specimen, R014, Q16(b) (6 marks): If the design is successful, the company is considering making the parts using either casting or machining. Discuss the advantages and disadvantages of using ca

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